Light-Weight High Performance Concrete for Modular Floating Structures

Concrete light enough to float, tough enough for the sea.

LITEFLOATCON develops light-weight high-performance concrete for modular floating structures, and moves researchers between eight institutions in Europe and Asia to build the expertise to keep improving it.

ProgrammeHorizon Europe · MSCA Staff Exchanges
Grant agreementNo. 101129716
Duration1 January 2024 – 31 December 2027
CoordinatorOsloMet, Norway

About the project

Floating homes, offshore platforms and marine infrastructure need concrete that is both light enough to float and durable enough to survive decades in chloride-rich water. Conventional concrete is too heavy and too permeable for the job.

LITEFLOATCON builds an international and intersectoral partnership for research on innovative light-weight high-performance concrete (LWHPC) and its application to multi-purpose modular floating structures for coastal space utilisation.

The work runs from material development through to structural and hydrodynamic validation: mix design with supplementary cementitious materials and waste-derived aggregates, fatigue characterisation under cyclic marine loading, modular structural units and their inter-module connectors, coupled fluid–structure interaction of large floating arrays, and life-cycle analysis feeding into design guidance.

Under the Marie Skłodowska-Curie Staff Exchanges scheme, researchers second to partner institutions for extended placements, carrying methods, instrumentation know-how and data across the consortium rather than developing them in isolation. UK participation is co-funded through the UKRI Horizon Europe Guarantee.

Full title
Light-Weight High Performance Concrete for Modular Floating Structures
Call
HORIZON-MSCA-2022-SE-01
Type of action
HORIZON TMA MSCA-SE
Grant agreement
101129716
Start
1 January 2024
End
31 December 2027
Duration
48 months
Coordinator
OsloMet (Norway)
Participants
8 institutions
Work packages
6
Granting authority
REA

Scientific objectives

Eight objectives take the work from material formulation to design guidance.

Work packages

Six work packages, each led by a partner, covering the work from material development to design guidance.

WPTitleLead
WP1Project management and coordinationOsloMet
WP2Development of mix design for LWHPC with enhanced strength and durabilityNorthumbria University
WP3Fatigue analysis of LWHPCUCLM
WP4Modular floating structure using LWHPCOsloMet
WP5Coupled fluid–structure interaction of large floating concrete modular systemsUniversity of Plymouth
WP6Practical application of LWHPCOsloMet

Key participants

The researchers leading the work packages and partner teams.

Jian Dai

Associate Professor, Oslo Metropolitan University, Norway

Coordinator · WP1, WP4 & WP6 lead

Brabha Nagaratnam

Associate Professor, Northumbria University, UK

WP2 lead

Gonzalo Ruiz López

Professor, Universidad de Castilla-La Mancha, Spain

WP3 lead

Shanshan Cheng

Associate Professor, University of Plymouth, UK

WP5 lead

Gregorio Iglesias

Professor of Marine Renewable Energy, University College Cork, Ireland

Partner lead

Sudharshan N. Raman

Professor of Civil Engineering, Monash University Malaysia

Partner lead

Natt Makul

Professor of Civil Engineering Technology, Phranakhon Rajabhat University, Thailand

Partner lead

Sri Kalyana Rama Jyosyula

Associate Professor, Mahindra University, India

Partner lead

Consortium

Three beneficiaries and five associated partners across Europe and Asia.

OsloMet logo
Oslo Metropolitan University
Norway · OsloMet
Coordinator
University College Cork logo
University College Cork
Ireland · UCC
Beneficiary
Universidad de Castilla-La Mancha logo
Universidad de Castilla-La Mancha
Spain · UCLM
Beneficiary
Northumbria University logo
Northumbria University
United Kingdom · NU
Associated partner
University of Plymouth logo
University of Plymouth
United Kingdom · UoP
Associated partner
Monash University Malaysia logo
Monash University Malaysia
Malaysia · MUM
Associated partner
Phranakhon Rajabhat University logo
Phranakhon Rajabhat University
Thailand · PNRU
Associated partner
Mahindra University logo
Mahindra University
India · MU
Associated partner

Research in progress

The project team has established the material platform the later work packages build on, across three connected research strands.

01

Coated lightweight aggregates

Thin fly ash–cement and lime slurry coatings applied to expanded clay aggregate seal its pores, cutting water uptake and improving resistance to chloride penetration in seawater — by a process designed to be adaptable to industrial production.

02

Lower-cement mixes

Fly ash, calcined clay and wood furnace fly ash partially replace Portland cement, drawing on materials available in partner regions. The mixes keep lightweight densities while reducing embodied carbon.

03

Plastic waste as aggregate

Surface-treated waste polypropylene is being tested as a structural aggregate, with the treatment method developed at Northumbria and scaling work under way at Monash University Malaysia — valorising plastic waste in structural concrete.

04

Standardised modules and connectors

OsloMet and Monash University Malaysia are developing standardised lightweight concrete modules that assemble into large platforms, zoned by connector rigidity so that various forms of renewable energy generation can share a single structure.

05

Hydrodynamic response of arrays

The University of Plymouth, with OsloMet, is modelling how articulated module arrays respond to waves, comparing a staggered layout against the conventional parallel one to see how the offset geometry changes motions and the forces carried by the connectors.

Coating slurry being applied to lightweight expanded clay aggregate in a laboratory mixer
Applying the coating slurry to lightweight aggregate.
Coated lightweight aggregate laid out in a tray for curing
Coated aggregate laid out for curing.
Trays of coated aggregate drying in a laboratory oven
Oven-drying the lime-coated aggregate.
LITEFLOATCON presented at Monash University Malaysia during a WP4 secondment in 2024
Presenting LITEFLOATCON at Monash University Malaysia during a WP4 secondment, 2024.
Question and answer session with participants joining remotely from another institution
Questions from participants joining remotely at the 2026 workshop.

News & events

LITEFLOATCON International Workshop 2026

21 August 2026 · Department of Civil Engineering, Mahindra University, Hyderabad, India · hybrid

The workshop on light-weight high-performance concrete for modular floating structures brought together researchers from the UK, India, Malaysia, Spain, Thailand, South Korea and Norway. Eleven presentations covered mix design, recycled and plastic aggregates, fatigue, life-cycle assessment, microwave-accelerated curing, seismic design, floating infrastructure and precast implementation.

The event opened new collaborations beyond the consortium and has led to several follow-on funding proposals being prepared by partner teams.

140+registered participants
~40attending in person
7countries represented
Participants at the LITEFLOATCON International Workshop 2026, Mahindra University, Hyderabad
Participants at Mahindra University, Hyderabad, 21 August 2026.

Publications

Peer-reviewed articles and conference contributions acknowledging funding under grant agreement No. 101129716. All peer-reviewed articles are deposited in an open-access repository.

Journal articles

  • Huang Y., Zhang J., Drissi S., Wang Y., Hu X., Shi C. Effect of fly ash and slag on the interfacial transition zone of CO₂-cured cement-based materials. Journal of Sustainable Cement-Based Materials, 2025. doi:10.1080/21650373.2025.2578835
  • Baniya J., Dai J., Jiang Z., Zhang C. Numerical study of soft-connected modular offshore floating photovoltaic array. Marine Structures, 2025. doi:10.1016/j.marstruc.2025.103893
  • Tiu E.S.K., Wong S.H., Markandu D., Nagaratnam B., Raman S.N. Residue from the waste: post-industrial recycled plastic as an alternative coarse aggregate in lightweight concrete. Construction and Building Materials, 2026. doi:10.1016/j.conbuildmat.2026.147381

Conference papers

  • Hosamo H., Hosamo M., Dai J., Jiang Z. Bridging data gaps with machine learning for reliable monitoring of a floating solar array under extreme marine environments. 35th International Ocean and Polar Engineering Conference (ISOPE 2025), 1–6 June 2025, Seoul, Korea. ISOPE-I-25-128.
  • Dai J. Simplified approach for train travel performance evaluation inside a submerged floating tunnel under wave excitations. 35th International Ocean and Polar Engineering Conference (ISOPE 2025), 1–6 June 2025, Seoul, Korea. ISOPE-I-25-130.
  • Yusuf S.O., Cheng S., Dai J., Meng M. Hydrodynamic responses of concrete modular floating systems in the frequency domain. Fifth World Conference on Floating Structures (WCFS 2025), 1–3 September 2025, Espoo, Finland.

Conference presentations

  • Ruiz G. Concrete fatigue (keynote). 42nd Congress of the Spanish Fracture Group (GEF 2026), March 2026.
  • Masih V.W. Investigating the role of fibre type on the tensile fatigue endurance of UHPFRC using advanced monitoring techniques. RILEM Conference on Durability of Building Materials and Systems in Transportation Infrastructure, March 2025.
  • Non-linear analysis of lightweight high-performance concrete beams. RILEM Conference on Durability of Building Materials and Systems in Transportation Infrastructure, March 2025.
  • Integrating carbon sink and recycled materials into modular façade systems. RILEM Conference on Durability of Building Materials and Systems in Transportation Infrastructure, March 2025.